The first in Uzbekistan
Innovative solutions in the technical textiles segment and high value-added products for the hygiene and medical industries.
Innovative solutions in the technical textiles segment and high value-added products for the hygiene and medical industries.
Production of 100% eco-friendly and biodegradable spunlace.
Production of 100% eco-friendly and biodegradable spunlace.
German production line Trützschler
Combining advanced technologies and sustainable development principles
We operate on equipment from Trützschler — a proven global leader in technology. This ensures the highest quality and stability of premium products for the medical and hygiene sectors.
Our priority is to make the world better through innovative nonwoven material solutions. In close collaboration with our partners, we create high-tech and environmentally friendly products, continuously improve, and offer reliable solutions that meet our clients' goals.
Impeccable Cleanliness
Sanitation
Eco-friendliness
Safety
Ideal Microclimate
Infrastructure and Operational Excellence
Zero Discharge system — full commitment to sustainable development.
One-way material flow to prevent cross-contamination. Cleanroom systems, dust protection, airlocks in personnel and loading areas.
Regular pest control (protection against pests). Strict hygiene measures for personnel, raw materials, and equipment.
An accident-free environment with clearly separated pathways for people and materials. Modern fire protection system.
Maintaining specified conditions for each zone (raw materials, production, packaging, warehouse, quality control).
Integrated production facility covering [0000000] sq. m.
Our Strengths
Well maintained industry accepted lab instruments.
100% product traceability at all stages.
Process management according to international standards.
Working under strict standards (SOP) with a focus on customer satisfaction.
Perfectly designed infrastructure and precise personnel selection.
fiber-to-web technology
Household and industrial cleaning
Cleaning (>100 g/m²)
Surgical materials, diapers, disposable medical clothing
Medical (50-80 g/m²)
Diapers / Sanitary pads / Panty liners / Baby wet wipes / Cosmetic pads
Hygiene (30-55 g/m²)
market segments
Any mixing ratios (from 20% to 100%)
Carded cotton, viscose, and any other fibers
Purified and sterilized cotton
Organic, inorganic, hydrophobic cotton (raw or bleached)
Raw materials
g/m²
30-80
density
Smooth (Plain), perforated (Aperture), embossed, as well as custom special patterns.
Spunlace fabric
fabric structure
tons/year
4500
POWER
Spunlace - for hygiene, medical, and special applications.
Eco-friendly, biodegradable nonwoven materials.
application
Spunlace in the premium hygiene segment
- Top and inner layers (Topsheet / Inner layer)
- Outer layer (Backsheet)
- Absorbent core and protective barriers (Legcuff)
As part of creating eco-friendly solutions, 100% cotton spunlace replaces synthetic materials. It is used in diapers, hygiene, and daily pads for:
Completely environmentally safe (Eco-friendly and Green status).
100% biodegradable
Associated by consumers with naturalness and care. Perfect for premium baby, cosmetic, organic, and medical wipes.
Premium perception
Natural material that retains moisture excellently.
High absorbency
Ideal for skin
Incredibly soft material, hypoallergenic and safe. Ideal for sensitive skin and premium baby products.
We offer 100% cotton or fabrics with a high cotton content.
Wet wipes segment
Spunlace in the premium hygiene segment
- Top and inner layers (Topsheet / Inner layer)
- Outer layer (Backsheet)
- Absorbent core and protective barriers (Legcuff)
As part of creating eco-friendly solutions, 100% cotton spunlace replaces synthetic materials. It is used in diapers, hygiene, and daily pads for:
Quality is the personal responsibility of every Spunleks employee. It is achieved through teamwork, knowledge, and a process of continual improvement. Our customer focus guarantees defect-free products and consistent finished product characteristics.
Quality control
Surface Detection System
- Detection of the smallest surface defects ranging from 1 micron to 25 mm.
- Automatic identification and elimination of color contamination, oil stains, foreign particles, hard inclusions, fabric thickening/thinning, holes, and folds.
Online Monitoring
Checking physical parameters of rolls, winding hardness, and slitting quality.
Finished Products
Checking thickness (denier), strength, staple length, average fiber length, number of knots, color, and blend ratio control.
Fiber Testing
Fabric Testing
Density profile (GSM), tensile strength, elongation, thickness, abrasion resistance, drapability, stiffness, hydrophilic properties, and bacteriological tests.
Verification of quality certificates (COA) for raw materials and packaging materials.
Raw Materials
Physical Laboratory
Offline Monitoring
Close to Uzbekistan's main transport hubs. Predictable delivery times
Location
in Syrdarya
in Syrdarya
Spunleks' own physical laboratory is equipped with all the necessary high-precision equipment to conduct tests according to ASTM, INDA, and ISO standards.
GMP Certificate
OEKO-TEX for the factory
GOTS Certificate
ISO 45001 Certificate
ISO 14001 Certificate
ISO 9001 Certificate
We operate in strict accordance with global standards of quality, environmental protection, and safety.
Certification and quality control
2028
2027
Large-scale expansion of spunlace production capacity.
Launch of in-house wet wipes production and product processing line.
Thanks to a strategically advantageous geographic location, we provide optimal transport routes and convenient access to international logistics hubs and ports, ensuring timely delivery of products to customers worldwide.
Global reach and prospects
Read article
Published 02/25/26
25.02.26
The company has started producing nonwoven fabric made from 100% cotton. Production processes are aligned with international quality and industrial safety standards.
Production processes are organized in accordance with international requirements for quality and industrial safety.
Launch of Spunleks production line
Latest news and articles
Read article
Read article
Read article
30% increase in nonwoven fabric output
Collaboration with industry companies
Equipment and technology upgrades
Expansion of production capacity
Establishment of strategic partnership
Modernization of production processes
Frequently Asked Questions (FAQ)
FAQ
Logistics and production
Commercial terms
Products and technical specifications
What does the company offer at the initial stage: only nonwoven fabric (raw material) or also finished wipes in packaging (private label)?
1.
A. In case of using partner factories in Uzbekistan — for producing wipes from 100% cotton fabric with a density from 45 to 70 g/m².
B. In case of production in India/China — manufacturing finished products under the client's private label.
Do you have partner factories for manufacturing finished products?
2.
Yes, partner factories are available; they can work with us under a contract manufacturing agreement (toll manufacturing scheme). Examples: Romson, Ginni, Welspun, etc.
What are the final technical specifications of the Trützschler line (fabric density and width)?
3.
Density range: 30–60 g/m² (most cost-effective production range: 45–55 g/m²).
Width range: 160–2200 mm (most popular cut sizes: 150, 160, and 180 mm).
Width range: 160–2200 mm (most popular cut sizes: 150, 160, and 180 mm).
What cotton content options are available for ordering (from 100% cotton to blended variants)?
4.
Organic, inorganic, or hydrophobic cotton — 100% (raw or bleached fiber).
Blends (organic/inorganic/hydrophobic): 50/50%, 70/30%, or 80/20% (raw or bleached).
Cotton / Viscose / Carded — 50/30/20% (requires pre-weighted mixing on feed, as we have only 2 feeders/openers).
Blends (organic/inorganic/hydrophobic): 50/50%, 70/30%, or 80/20% (raw or bleached).
Cotton / Viscose / Carded — 50/30/20% (requires pre-weighted mixing on feed, as we have only 2 feeders/openers).
What types of packaging for wipes can you produce (sachets, packs with flaps, tubes)?
5.
Single sachets, multipacks (folding types Z, X, ZZ, Interfold, Full Z, V).
From 10 to 120 pcs with Z-fold (multiples of 10).
From 12 to 72 pcs with X-fold (multiples of 12).
Packaging types:
With plastic lid / without lid / with self-adhesive flap.
Lamination type (films): PET/PE, BOPP, PET/AL/PE.
From 10 to 120 pcs with Z-fold (multiples of 10).
From 12 to 72 pcs with X-fold (multiples of 12).
Packaging types:
With plastic lid / without lid / with self-adhesive flap.
Lamination type (films): PET/PE, BOPP, PET/AL/PE.
What are the size limitations for wipes in unfolded and folded forms?
6.
Size (WxL mm) unfolded: 150x180 / 240x300 / 140x140.
Folded size: 80x150 / 70x120.
Range (unfolded):
Children's (110–300)x(140–210) mm and Adults' (110–300)x(210–320) mm.
Range (folded):
Children's (110–300)x(80–110) mm / Adults' (110–300)x(110–150) mm.
Folded size: 80x150 / 70x120.
Range (unfolded):
Children's (110–300)x(140–210) mm and Adults' (110–300)x(210–320) mm.
Range (folded):
Children's (110–300)x(80–110) mm / Adults' (110–300)x(110–150) mm.
What is the minimum order quantity (MOQ) for nonwoven fabric?
1.
MOQ for Spunlace fabric: recommended loading of a 20-foot container (3.5 to 4 tons).
What is the minimum order quantity for producing wipes under a private label (PL)?
2.
MOQ for finished wipes: 50,000 packs (2–3 assortment items/SKUs).
Are the previously quoted prices for fabric and finished products still valid (6–7 USD per kg of fabric and 9.9–11 USD per pack of wipes)?
3.
The final price depends on the raw materials used, order volume (MOQ), and processing costs (which are mostly fixed).
What are the actual production and shipping lead times from the date of payment?
4.
For fabric (MOQ 1 container, 3.5–4 tons): 15–20 days plus shipping time.
For wipes (MOQ 50,000 pcs): 20–25 days (after design approval) plus shipping time.
For wipes (MOQ 50,000 pcs): 20–25 days (after design approval) plus shipping time.
Where is the main product shipping warehouse located?
1.
For third-party production of wet wipes, from a distribution perspective, a small warehouse near Tashkent is preferable. In the future, when launching our own wet wipes production, we will need to establish a large-capacity warehouse in Syrdarya to match our production volumes.
What is the scheduled official launch date for the production line?
2.
To start Spunlace nonwoven fabric production (90 + 180 = 270 days):
90 days — preparatory work before installation.
180 days — installation and commissioning of Trützschler equipment.
90 days — preparatory work before installation.
180 days — installation and commissioning of Trützschler equipment.
Which certificates will confirm the quality and environmental safety of the products (ISO, OEKO-TEX, GOTS, etc.)?
3.
ISO, GOTS, OEKO-TEX (for the Spunlace line) + GMP for the wet wipes workshop.
Tashkent, Republic of Uzbekistan
Sergeli Industrial District
Sergeli Industrial District
ООО “Spunleks”
